MGB CONVERSIONS
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Since the Rover V8 engine appeared in the UK. time it has acquired an excellent reputation. The block and heads are
constructed from aluminium resulting in a very light power plant considering it is 3.5 litres in the original form. The weight difference between the 1800 B
and the Rover V8 is very slight. The complete V8GT weighed in at just 40lbs
heavier than the 1800GT equivalent, and do not forget the V8 has larger discs,
tyres and prop. The cylinder heads were standard until the introduction of the SD1 that has been fitted with single value
springs and large inlet values for more efficient breathing. The SD1 has also been fitted with an up rated oil pump (giving higher flow rate), improved crank oil seals and electronic ignition instead of points. When MG produced their original V8 the Rover P5B and early P6 was around, the water pump,crank and alternator bracket were utilised but the inlet and exhaust manifolds,
oil pump base and mountings had to be redesigned. Later type P6 Rover saloons
and SD1s are fitted with a viscous cooling fan, longer crankshaft pulley and
a different design of alternator and mounting. The earlier components will have
to fitted to this unit to shorten it. The SD1 crank pulley can be machined to
do the job of the earlier unit. All Rover V8 engines have an external oil pump
mounted on the front cover, the base of which carries the oil pressure relief valve and oil filter. Unfortunately there is no room for this in the MGB
because A special oil pump base is available that is bolted onto the oil pump after
removing the original base. This unit contains the oil pressure relief valve
and oil galleries, a connection for the oil pressure gauge and two 1/2" BSP outlets to enable a remote filter to be used which is usually mounted on the GT V8. As
the remote oil pipes exit the pump base, they are very close to the lip of the chassis and it is best to tap this over to increase clearance. If required the oil cooler can be plumbed into the system. On the original chrome bumper V8
the cooler was mounted on the rad ducting panel under the offside fan motor
and because of limited space a 10 row unit was used. With the advent of the
bumper V8 it was mounted underneath the same panel. Engine mounting brackets,
for either chrome or rubber models are available for the sides of the engine
block so that MGB GT V8 rubber mountings can be used. These engage in the
existing mounts on the black bumper chassis rails and the modified units on the
chrome bumper models.
The common choice here is to use what is commonly called the SD1 5 speed this is
the LT77 box which became the standard rear wheel drive gearbox used for all
later rear wheel drive, and four wheel drive vehicles in the BL, Austin Rover
and Rover Group’s. Only recently has it been by the R380 design, itself a
development of the LT77mm version.
As it was used in such a wide range of vehicles there are a number of different
alternatives. The Van versions had another with unsuitable low gearing,
but great for hauling heavy loads! When searching for an SD1 gearbox look on the
right
lower side and you will see a machined surface onto which is stamped the gearbox
number. The start of the number will give the identity of the gearbox and this
is what you need. some common ones are: -
G16A SD1 2000 (Could be 4 speed) G17A SD1 2300/2600 5 speed G19A SD1 3500 SE/VP
5 speed
G22A SD1 3500 Police spec 5 speed G23A SD1 2600 Police spec 5 speed G26A SD1
2400 Diesel 5 speed
G27A SD1 2000 Later model 5 speed G28A SD1 Vitesse 5 speed
versions used in the TR7 range and these are 5 speed and have the right ratios
to be used with a V8. Land Rover products also use versions of the gearbox, but
with 4-wheel drive applications that see a transfer gearbox attached where the
end housing fits on the rear wheel drive applications. Many internal parts are
the same though. Numbers have reached into
the G50’s so this indicates the various options for this gearbox. In all
cases you also need to obtain the SD1 long remote gear change and dependant on
the exact mounting of your engine and gearbox, you may need to use a bent gear
lever to enable the lever to exit centre of the existing hole in the
transmission tunnel. The RV8 uses such an item, but ensure that your
engine and gearbox is sitting in the same relative position as the RV8 before
committing to buy the RV8 one.
The original removable cross member that attaches to the gearbox can be modified
and attached to the SD1 gearbox, much the same as has been done for the
RV8Those made from start of MGB production in 1962 to October 1967 (Mk 1), then
between October 1967 and October 1974 (Mk 2 on).. These two groups are easily
identified as being ones that had the early three-synchro gearboxes and the
later cars with the four-synchro units. The transmission tunnel being the
obvious give-away, with the later cars having one with a completely flat top
around the gear lever, whilst early cars had a pronounced hump in the area of
the gear lever. Only the later cars could feature the flat top centre console
should you not be certain of your car The bulk of the V8 engine in terms of
extra width is highlighted by the need to remove a section of each bulkhead
corner to allow clearance for the rear of the V8’s cylinder heads. On the
steering side there is the complication that the steering shaft passes through
the bulkhead in the modified area and this has to be catered for during the
modification. Whilst this isn’t a body feature, it has to be mentioned
that depending on what steering system is being used, then this will have a
critical bearing on the actual modifications to this bulkhead The first is the
simple bolted clamp type of lower column mounting that is found in the
early cars and which requires little in the way of body preparation, other than
the actual clearance for the steering shaft. The bulkhead area on the steering
side can really follow two distinct routes. The other route is to use the later
type of column, which utilises a three
bolt fixing direct into the bulkhead .Obviously this requires some
considerable care in positioning and then fixing, to ensure Whilst engaged in
this area the mountings for the upper end of the column have to be catered for.
The column attaches to a triangulated bracket which in turn is bolted to the
under dash scuttle bracing bar and the inner side of the bulkhead panel through
captive bolts. All cars may also need relief to the top of the gearbox tunnel,
under the dash area, depending on the choice of gearbox, especially so if the
Rover SD1 (LT77) 5 speed is to be used. This modification is common to all
RV8’s that use either a late version of the SD1 box, Looking down an open
transmission tunnel from the engine bay end you will see that the top of the
tunnel ‘steps down’ as it narrows. This step has to be moved upward to the
previous level for a width of approx. 3” and rear wards to where the top
of the tunnel flattens out. This also happens to be where the old speaker frame
is welded to the top of the tunnel. passenger side, provides tight clearance for
the clutch housing of the gearbox. A section of the front of the tunnel has to
be ‘dressed in’ towards the footwell to provide clearance.V8 cars used a
steering system that was visually very similar to the original system, and which
was adopted for all rubber bumper cars. Therefore the system found on a V8
or any rubber bumper car can be used in any other MGB to provide the
required clearances. The problems centre on the positioning of the steering
universal joint, and to provide the exhaust clearance this has to be moved
upwards, into the bulkhead. This involves the use of a
longer pinion shaft in the rack, a shorter upper column to suit, and with
the bulkhead modifications different upper column mounting points as described.
If the whole later type steering assembly is being used then the original
dash will not be suitable since the later upper column is a safety
collapsible type. This means that it is about twice the thickness to the earlier
solid versions and so will not fit in the slot between the Speedo and
tacho positions. This also explains why V8 cars had the smaller 3 1/4”
diameter clocks, rather than the original 4” ones. If the original style of
dash, with the 3 1/4” main clocks, is used then it will match the fatter safety
style columns.
MGB SD1
The Illawarra Gas turbine ROVER SD1 SS ORONTES
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